Sailing the inside passage solo: what scared me more than bears

The Inside Passage looks gentle on charts. Then your forestay parts at 0300 in 42 knots and the mast folds forward like a drunk giraffe. That’s when you discover splicing tools are worth more than every electronic gadget on board combined.

The Red Pelican Case Every Solo Sailor Worships

Under every nav station north of 54° sits the exact same red Pelican 1450. Inside: Selma patent fids (five sizes), 60 cm hollow stainless fid, D-Splicer fixed and pulling needles, Swedish fid for double-braid, rigger’s palm made from old spinnaker cloth, 200 m of whipping twine, and a Milwaukee M18 hot knife that cuts and seals 16 mm Dyneema in 1.8 seconds. Total weight 2.8 kg. Total cost €340. Total lives saved: at least seven that I know of.

Red Bluff Bay – Eleven Minutes That Felt Like Eleven Hours

I had practiced exactly once in Petersburg on a calm afternoon with a beer in one hand. When the real emergency hit, the boat was pitching 25° and the wind was screaming through the rigging like a jet engine. I clipped on with two tethers, crawled forward on my knees, and opened the splicing tools case with fingers that wouldn’t stop shaking. Eleven minutes and fourteen seconds later the new 12 mm Dyneema stay was up, the mast straightened, and I was back in the cockpit vomiting from adrenaline.

Why Dyneema and Splicing Tools Beat Wire Every Time

Wire corrodes. Dyneema doesn’t. Wire needs swages that fail when you’re 400 miles from a crane. Dyneema needs only splicing tools and eleven minutes of muscle memory. My emergency splice held through three more gales and one near-collision with a tug towing 40,000 tons of logs. The factory wire splice had lasted 23 years. My field splice lasted the rest of the trip without moving a millimetre.

The Morning Ritual That Kept Me Alive

Every single morning for 92 days I checked the rig like a paranoid parent. Every single night I touched the red Pelican case to make sure the splicing tools were still there. When friends asked why I didn’t just carry spare wire and Nicopress sleeves, I showed them the 12 mm Dyneema that weighs half as much and has zero corrosion in salt water. You can’t Nicopress Dyneema. You can only splice it properly with splicing tools.

The Legacy

By Prince Rupert I had taught three other solo sailors how to splice double-braid in exchange for fresh salmon. By Whittier I had a reputation: the guy who could rebuild a rig in a gale with nothing but splicing tools and a headlamp. The bears never bothered me again. They knew I was crazier than they were.

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